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[PR #4430] [MERGED] fix(firmware): reject staged files cut off at the per-file limit #6238
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opened 2026-10-31 01:12:56 +00:00 by bsakaguchi
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📋 Pull Request Information
Original PR: https://github.com/morluto/rea/pull/4430
Author: @SandstromPL
Created: 10/16/2026
Status: ✅ Merged
Merged: 11/4/2026
Merged by: @morluto
Base:
main← Head:fix/firmware-report-file-size📝 Commits (10+)
02cc3a1fix(firmware): keep producer reports writable under small staging budgetscef9689Merge upstream/main into fix/firmware-report-file-size43acb53fix(firmware): keep files stopped at the size ceiling over budget6ca4851Merge branch 'main' into fix/firmware-report-file-size215bec8Merge upstream/main into fix/firmware-report-file-sizef993751fix(firmware): report the effective file-size ceiling on limit failures8e77520Merge upstream/main into fix/firmware-report-file-sized61b6b5fix(firmware): reject staged files cut off at the per-file limit3edcf3ffix(firmware): derive limit adjustability from the per-run limita3741d7Merge remote-tracking branch 'upstream/main' into fix/firmware-report-file-size📊 Changes
12 files changed (+418 additions, -43 deletions)
View changed files
📝
docs/firmware-analysis.md(+6 -3)📝
src/firmware/FirmwareCommand.test.ts(+90 -22)📝
src/firmware/FirmwareCommand.ts(+41 -13)📝
src/firmware/FirmwareFailures.ts(+2 -2)📝
src/firmware/FirmwareFiles.ts(+27 -1)📝
src/firmware/FirmwareProvider.ts(+5 -0)📝
tests/boundary/firmware/firmwarePublicationPaths.test.ts(+1 -0)📝
tests/boundary/firmware/firmwareReportFiles.test.ts(+32 -2)📝
tests/boundary/firmware/firmwareStagingBudgetWiring.test.ts(+2 -0)➕
tests/boundary/firmware/resourceLimits.test.ts(+60 -0)➕
tests/fixtures/firmware/fileSizeProducer.ts(+93 -0)➕
tests/process-global/firmwareInheritedFileSizeCeiling.test.ts(+59 -0)📄 Description
Summary
Follow-up to #3888. Its small-budget half (a
max_output_bytesbelow 8 MiB truncating the mandatory report) is fixed onmainby15450643f, so this PR now covers only the remaining exact-limit truncation.mainruns the firmware producer underprlimit --fsize=min(inherited ceiling, max(max_output_bytes, 8 MiB report, 8 MiB diagnostic)). The kernel stops an over-limit write exactly at that limit, and the staging inventory admits a file of exactlymax_output_bytes. So:After this change the limit is one byte above the largest budget, still capped by the inherited ceiling, and the staging inventory refuses any regular file that reaches the installed limit.
Problem and expected behavior
main5d4283909, with a synthetic Python Unblob producer under the realprlimit):extract_firmwarewithmax_output_bytes: 16777216, where the producer tries to write 16 MiB + 4096 bytes to one staged file. The producer inheritedRLIMIT_FSIZE(16777216, 16777216), got EFBIG after 16,777,216 bytes, and the extraction succeeded, publishingrootfs/configat 16,777,216 bytes. A legitimate 16 MiB file gives an identical result.RLIMIT_FSIZElowered to 16 MiB: the same truncated file, the same success.docs/firmware-analysis.mdsays oversized data is never reported as complete. A file the kernel cut short cannot be told apart from a complete one once it ends exactly at the limit.Change and scope
firmwareFileSizeLimitinsrc/firmware/FirmwareCommand.tsreturnsmin(inherited ceiling, max(staging budget, report, diagnostic) + 1). Its consumers:runFirmwareCommanduses it for theprlimitargument, the limit-failure text and the 100 ms staging poll.inventoryFirmwareOutputnow takes the installed limit and refuses a regular file whose size reaches it. The check runs after the aggregate budget check and returns a nonretryablefile-sizeresource constraint.capacityrefusal fires first.max_output_bytes. Whether to recommend a largermax_output_bytesis decided byfirmwareFileSizeAdjustablefromfirmwareFileSizeLimititself: only when a larger budget would raise the limit, so an inherited ceiling of exactlymax_output_bytes + 1gets the fixed-allowance text.docs/firmware-analysis.mdstates the one-byte margin and the at-limit refusal.ftruncatecan leave a short file below the limit; no per-file limit exposes that.main's "This release has no runtime override" text for a limit the budget does not determine is unchanged, even though a host can raise an inherited ceiling.Follow the contribution scope.
Unresolved scope, authority, side effects, or required verification block
integration. Link the required maintainer scope decision for new providers or
capabilities involving target execution, injection, mutation, or protection
recovery; ordinary fixes within existing boundaries may state "not applicable".
Draft PRs may leave the scope decision pending and the readiness and merge checklists
unchecked. Maintainers can help resolve open questions.
Contract and boundary impact
firmwareFileSizeLimitproduces the per-run file limit; the earliest changed stage isprlimitargument construction inrunFirmwareCommand.runFirmwareCommand.inventoryFirmwareOutput.AnalysisResourceConstraintErrorwith resourcefile-sizeandfile_size_byteswhen a staged file reaches an inherited ceiling.file-sizeis already used for SIGXFSZ.docs/public/product-catalog.json), package, or installation impact (CI generates and validates ignored catalogs andskills/; edit authored instructions in.agents/skills/reverse-engineer-anything/and never commit build outputs): none.Expected effects (check known effects; use documentation-only on its own).
Unchecked items do not establish absence; leave uncertainties visible.
extract_firmwarebehavior)Evidence and regression coverage
tests/boundary/firmware/resourceLimits.test.ts(rewritten) runs the production provider through the real/usr/bin/prlimit, with a 16 MiB budget:max_output_bytescapacity constraint, and rolled back.tests/process-global/firmwareInheritedFileSizeCeiling.test.ts(new):RLIMIT_FSIZEto 16 MiB withprlimit --pid, and restores it when the test finishes.file-sizeandfile_size_bytes: 16777216, and rolled back.tests/fixtures/firmware/fileSizeProducer.ts:min(attempted, limit)bytes.src/firmware/FirmwareCommand.test.ts: the expected--fsizevalues gain one byte. A new row shows an inherited ceiling equal to the budget removing that byte. A SIGXFSZ case recommends a largermax_output_byteswith an unlimited inherited ceiling, and does not with one of exactly 16 MiB + 1.tests/boundary/firmware/firmwareReportFiles.test.ts: a new inventory case admits a 3-byte file under a 4-byte limit and refuses a 4-byte one. The existing calls pass an unlimited per-file limit.src/firmwaresource files restored tomain5d4283909):RLIMIT_FSIZEassertions.ok: trueand publish the truncated 16,777,216-byte file.file-size, and the remediation says to raise the inherited limit (for exampleulimit -f).max_output_bytescapacity refusal.npm run verify:firmwarewas not run. Whether real Unblob reports its own EFBIG as an extraction failure is unknown.FirmwareAnalysisService.For boundary fixes, identify the applicable boundary regressions
and lifecycle regressions
covered by the evidence above, and explain relevant gaps.
For evidence-bearing changes:
Validation performed
Run on Linux with Node 24.22.1 (
.nvmrc) and npm 11.19.1 (packageManagerpins 11.16.0), withupstream/main5d4283909merged:npm run test:local --on all 7src/firmwaretest files andsrc/process/LinuxResourceLimits.test.ts: 104 tests passed.npm run test:focused --on 11 files: the 7tests/boundary/firmwarefiles,tests/process-global/firmwareInheritedFileSizeCeiling.test.ts,tests/process-global/firmwareFileLifetime.test.ts,tests/boundary/mcp/firmwareMcp.test.tsandtests/boundary/cli/firmwareIncompleteRange.test.ts. 106 tests passed.main, the three new provider cases failed; with the producer assertions also relaxed, 2 failed (both published the truncated file) and 1 passed.npx tsc --noEmit -p .,npm run check:fastandnpm run docs:checkpassed.npm run verify:test-discovery: discovered all 2495 test files exactly once.npx oxfmt --checkon the 10 changed files andgit diff --check: clean.npx oxlinton the changed sources gives the same warnings as onmain. The only count changes:inventoryFirmwareOutputalready warnedmax-paramsat 5 and now has 6.runFirmwareCommandshrinks from 196 to 193 lines.3edcf3ffc): the new SIGXFSZ case fails ond61b6b51d, where an inherited 16 MiB + 1 ceiling advised increasingmax_output_bytes. After the change:src/firmwaretest files andLinuxResourceLimits: 106 tests passed;npx tsc --noEmit -p .,npm run check:fastandnpm run jscpdpassed.upstream/main34577eb1c(a3741d7c4): resolved a conflict ininventoryFirmwareOutputby keeping both the per-file limit check andmain's symlink-target read.main's new inventory callers infirmwareStagingBudgetWiring.test.tsandfirmwarePublicationPaths.test.tsnow pass an unbounded per-file limit, as the existing staging-budget tests do. Afternpm ci:npm run test:focused --on 12 firmware unit, boundary and process-global files: 153 tests passed;tests/boundary/firmware/firmwareIntegration.test.ts: 39 passed;npx tsc --noEmit -p .,npm run check:fastandnpm run docs:checkpassed.826ff5c27): the SIGXFSZ adjustability cases and the inherited-ceiling workflow now compare recovery guidance with its owners (firmwareSignalLimitError,firmwareFileSizeLimitReached) instead of matching prose fragments:npx tsc --noEmit -p .andnpm run check:fastpassed.npm run check:pr,npm run verify:firmware(real Unblob and Binwalk unavailable).Compatibility, safety, and release
Author readiness
Human owner: @SandstromPL
Before merge
type(scope): outcome.🤖 Generated with Claude Code
🔄 This issue represents a GitHub Pull Request. It cannot be merged through Gitea due to API limitations.
[PR #4430] fix(firmware): reject staged files cut off at the per-file limitto [PR #4430] [MERGED] fix(firmware): reject staged files cut off at the per-file limit